What is a pilot generator
Ava Hall
Published May 02, 2026
Use of a pilot generator or a thermocouple in the flame provides heating appliance safety as it generates enough electric current from the burning flame to hold the gas valve open. If the pilot light goes out, the pilot generator cools off and the current stops, closing the gas valve.
What is the difference between a pilot generator and a thermocouple?
When turned on, the pilot in a gas stove generates heat, which travels through a thermocouple. … Because thermopiles generate more electricity than thermocouples, fireplaces with thermopiles can connect to thermostats for temperature control. Fireplaces with thermocouples lack sufficient electrical current for this.
How many millivolts is a pilot generator?
A thermopile is used for a standing pilot system and generally produces around 600-750 millivolts. This voltage is used by the gas valve to keep the pilot valve solenoid internal to the main gas open and also provides the voltage needed to run the gas valve and safeties.
How much voltage does a pilot generator produce?
Thermocouples produce a low 30 millivolts while pilot generators generate around 350 millivolts.Why do you need a pilot light?
The basic idea behind a pilot light is simple. Its purpose is to provide the flame needed to light the gas coming out of the main burner. When the furnace “turns on”, a valve releases gas into the burner and the pilot light ignites that gas. … You light the gas escaping from the tube, and it burns all the time.
Is thermopile and thermocouple the same thing?
The main difference between Thermocouple and Thermopile is their method of measurement. The thermocouple is a thermoelectric instrument, while the thermopile is an instrument that modifies thermal energy into electrical output.
Can I replace thermopile with thermocouple?
Watch out: thermopiles and thermocouples are not interchangeable. When replacing a temperature sensing device like a thermocouple or thermopile, you should be sure to purchase the proper part.
How do you start a gas heater without electricity?
The best way to do this is to call in HVAC technicians to connect the furnace to a generator so that it will work when you need it! You can get a portable generator that can connect to one or two appliances in the home via extension cords during an outage.How many mV Should a thermopile read?
A healthy thermopile in an open circuit test will read between 650 to 850 millivolts or somewhere in between. If the open-circuit test reads below 400 millivolts, then the thermopile likely requires service or replacement.
What does a millivolt generator do?Thermopile generator used on many gas fireplace and gas insert pilot assemblies. It is the smaller thin control on the pilot assembly and its purpose is to keep the pilot lit, while the thermopile is what actually opens the valve to allow gas flow to the burner. …
Article first time published onHow many millivolts does a good thermocouple produce?
Thermocouples designed for residential gas appliances, such as fireplaces, water heaters and furnaces, are made for 30 Millivolts. The reading should be between 25 and 30. Anything under or hovering around the 20 millivolts mark means the thermocouple needs to be replaced.
What can go wrong with a thermocouple?
- Gas flow. The thermocouple may be hampered by a clog in the gas line or some other issue which prevents the gas from reaching it. …
- Sudden loss of heat. …
- Loose wires.
Are pilot lights legal?
Congress established the first standards for cooking products in 1987, and they took effect in 1990. The standard prohibited standing pilot lights in gas ranges and ovens that have an electrical supply cord.
How does a pilot burner work?
A pilot light is a small flame that is kept lit in certain gas-fired appliances like your furnace, water heater, and gas fireplace. When you turn on your appliance, gas is released to the main burner and the pilot light ignites that gas to turn on your appliance and provide heat.
When did they stop using pilot lights?
Newer gas furnaces (since about 2010) do not have a traditional pilot light that burns all the time. Instead they use electronic ignition systems that light only as needed. Constant flame or “standing pilot” heating systems are still fairly common in older homes, and they can still be repaired in most cases.
What are the symptoms of a bad thermocouple?
If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.
How far should thermocouple be from pilot?
Remove the pilot tube from the gas valve and spray compressed air to clear it. When working properly in most gas appliances, the pilot flame should hit the upper 1/2 to 3/8 of the thermocouple. If the pilot has a weak, orange-yellow flame or barely reaches the thermocouple, it’s too low.
Does gas turn off when pilot goes out?
This is because all modern gas appliances with pilot lights have a fail-safe device that closes off the gas to the appliance in the case when the pilot may go out. … If the pilot light goes out for any reason, the current stops, the valve closes, thus preventing any gas from leaking.
How do I know if my thermocouple is thermopile or bad?
Just like the thermocouple, the thermopile can be read with a multimeter to check if it’s the cause of the problem. Three hundred millivolts or higher voltage is a sign of a good thermopile. A reading below 300 millivolts would require you to replace the thermopile.
How do you bypass a bad thermocouple?
- Move the tilts switch wire aside.
- Remove your thermocouple from the heater using an 8mm wrench.
- Pull the valve housing aside using your 13mm socket wrench. …
- Remove the valve using your pliers. …
- Put your thermocouple back into position.
Can you use a gas fireplace when the power goes out?
Gas & wood fireplaces will continue to work safely during a power outage. These fireplaces do not require electricity for venting and can be used safely during a power outage.
How do you start a gas fireplace when the power is out?
Gas fireplaces that are more recent have an electronic ignition system that needs a spark of electricity to bring the appliance to life with a crackling fire. If you have a newer model, you can buy a backup, battery-powered igniter to fill your space with heat and light when the power is out.
Can I run my gas fireplace without the fan?
Can I Run My Fireplace Without the Blower? … A fireplace without a fan will still work safely and effectively utilizing radiant heat to warm up the room & home. During a power outage all wood and direct vent gas fireplaces, Inserts and stoves will continue to work safely producing radiant heat without the need for a fan.
Do Thermopiles go bad?
Like the other component parts in your furnace, the thermocouple can wear down over time, producing lower voltage than it should when heated. And the worst part is that you can have a bad thermocouple without even knowing. Therefore, inspecting and testing your thermocouple should be part of your furnace maintenance.
What do thermocouples do?
A thermocouple is a sensor that measures temperature. It consists of two different types of metals, joined together at one end. When the junction of the two metals is heated or cooled, a voltage is created that can be correlated back to the temperature.
Can you run a gas furnace on a generator?
The answer is, “Yes!” You can run your gas furnace off of a generator to get the heat for your family and for your home! I have hooked our generator up to our Bryant 90I furnace before to get temporary heat for our home.
Are there heaters that don't require electricity?
Non-electric heaters fall into three categories: propane, kerosene, and natural gas. Some heaters are dual-fuel, which means they can run off either propane or natural gas. While all these types can do the job when it comes to providing heat, they each operate differently.
What does sit gas valve mean?
Sit valve is used on most fireplaces produced after 1999. Uses Thermopile and Thermocouple (quick drop out) … The automatic shut-off valve provides particularly silent operation and is supplied by thermopile, without requiring external electrical energy. Pilot outlet flow is adjustable.
What is a 750 millivolt thermostat?
Millivolt systems are not very common and are primarily used in direct- or top-vent wall furnaces. … Millivolt thermostats use very low voltage, usually 750 millivolts (mV) or 0.75 volts. Unlike low-voltage systems, they do not require a step-down transformer and are not connected to the household wiring system.
What is a thermopile generator?
A thermopile generator generates electrical energy from heat. A typical application is flame failure. In a gas water heater, gas fireplace or gas stove a thermopile generator produces voltage while a pilot light is lit.
Can a thermocouple be cleaned?
Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up.